Plate and shell heat exchangers (PSHE) combine the pressure and temperature capabilities of a cylindrical shell with the excellent heat transfer performance of a plate heat exchanger. The round plates ensure an even distribution of mechanical loads, without the stress concentrations that occur in the corners of rectangular plates.
The design of the plate and shell heat exchanger is similar to that of a radiator or water heater, but it differs in that the water passes through two separate circuits—one for heating and one for cooling.
The shell side of the plate and shell heat exchanger contains a series of tubes with fins that are submerged in an oil-based fluid. This fluid circulates throughout the system, absorbing and releasing heat from the tubes as needed. This process also helps to keep the tubes from overheating by transferring excess heat into the oil-based fluid as it flows through them.
The plates on the other side of this device are made out of either steel or aluminum alloy material which serves as both an insulator and a conductor. They also contain small holes or tubes through which air can pass through so as not to overheat during use; however, these holes should be kept clear at all times so as not to damage any other parts within their reach (i.e., heating coils).
Small installation and surface area due to compact design.
High performance with small surface area, weight and footprint by high heat transfer coefficients – reducing structural steelwork and facilitating skid assembly
Fully welded design eliminates gaskets, ensuring high temperature resistance and high reliability to failure and leakages.
Low cost for steel structures and foundations due to low equipment weight and smaller footprint.
Plate design provides a high wall shear stress, which acts as a self-cleaning effect – reducing fouling and extending the time between cleaning.
Range of plate and nozzle sizes, combined with flexibility of shell design and number of nozzles provides optimised solution.
The gaps between the corrugated plates are forming flow channels which are flowed through alternately by a primary and secondary media. Flow directors at shell side prevent a bypass – flow between shell and plate pack. The flow direction of both media can be arranged as counter-flow, co-current or cross-flow. The heat is transferred via the corrugated plates. When one or both media are evaporating or condensing partly or completely, it is called a two-phase application.
By means of deflections the media at plate side and shell side as well can be led in multi passes. This way the thermal length is increasing. Our plate & shell heat exchangers are available in five sizes and with different corrugation patterns, i. e. with different corrugation angles and pressing depths.
H-plates allow high heat transfer rates caused by a high turbulent flow. L-plates are used in applications which are optimised for a minimal pressure loss. In gas / gas – applications or when the media is contaminated with solids G-plates often are used, which have larger channel cross-sections.
Therma Engineering Sdn Bhd stands out as the trusted distributor of plate and shell heat exchangers (PSHE) in Malaysia. With a focus on excellence, all types of our PSHE units feature round plates for even load distribution and two separate circuits for efficient heating and cooling. Our innovative design ensures cost-effective and efficient heat transfer solutions. Trust Thermac Engineering for cost-effective, efficient, and innovative heat transfer solutions.
Small installation and surface area due to compact design.
For a reduced resistance on the primary and secondary side.
For maximum temperature differences at the inlet, or to avoid temperature crossing.
For large volumetric flows on the plate side.
For large differences in volumetric flow rates between plate and shell side.
For optimising the pressure loss and heat transfer on both sides.
Plates with H-, L- and G- corrugation
H-plates allow high heat transfer rates caused by a high turbulent flow. L-plates are used in applications which are optimised for a minimal pressure loss, or hydraulically limited.
In gas / gas – applications or when the media is contaminated with solids G-plates are often used, which has a larger cross-sectional area.
Fully-welded HE, for liquid-liquid applications
Air cooler, openable, with condensate separation
Refrigerant evaporator, with steam dome
Gas cooler, cross-flow
Partial evaporator, vertical, 100 bar
Partial condenser, vacuum
Kettle-type – evaporator
Partial condenser, vacuum
SONY DSC
Flooded evaporator with external droplet separation